Kosar Tube & ProfileSteel Tube & Profile Mill
The factory hall; light from the high windows falls on steel coils

Issue 01 — From coil to profile

Kosar Foolad — Kosar Tube & Profile, steel tube and profile manufacturer: Steel,takes shape.

From steel coil to structural tube and profile — every length passes through forming, welding and cutting stations before it reaches you.

See how it's made

Fig. 01Production hall, coils waiting for the line

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02About us

What we do sounds simple: we take flat steel and turn it into tube and profile. Between the two lies stand after forming stand, one continuous weld, and a precision measured in millimetres.

Close-up of the layers of a steel coil
Fig. 02The edge of a coil — raw material of everything we make
A worker stands facing the production line
Fig. 03The hall, before the shift begins
3
tube & profile lines — 2, 3 and 4 inch
6 m
standard length, cut on the line
1
continuous path, from coil to bundle

03Process

Six stations,one length of steel.

Steel coils stacked in the hall
Coil · ST37 / ST52

Coil

Steel arrives as coil. Thickness and grade are checked before it is allowed onto the line.

Rollers and knives of the slitting machine
Slitting · width = perimeter

Slitting

Rotary knives cut the coil into strips of exact width — the width of each strip is the perimeter of the finished profile.

A row of forming stands on the tube line
Roll forming · stand by stand

Forming

The strip runs through a row of forming rolls, bending a little more at every stand until its edges meet.

The welding station spraying coolant
Seam welding · cooling

Welding

The edges are welded in an instant, and coolant floods the fresh seam.

The yellow flying saw on the line
Flying saw · cut to length

Cutting

The flying saw travels with the tube and cuts it to length without stopping the line.

Strapped bundles of square hollow section in the store, beside slit strip coils
Bundling · ready to ship

Bundling

Lengths are counted, bundled and strapped, then wait in the store for loading.

04Products

Choose a section.

Three main product families. Confirm exact sizes and wall thickness with us when you request a quote.

SHS01

Square hollow section

20×20 to 100×100 mm

Structures, doors & windows, racking

RHS02

Rectangular hollow section

20×40 to 60×120 mm

Chassis, light frames, railings

CHS03

Round tube

2, 3 and 4 inch

Installations, scaffolding, industrial frames

* Ranges are placeholders and will be replaced with the real list before launch.

Weight calculator

40×40 × 2 mm

Per metre
0 kg
Per length
0 kg
Total
0 kg

Assumes steel density of 7850 kg/m³; actual weight may differ slightly.

05Factory

Where flat steeltakes shape.

Overhead crane, moving coil
Fig. 04Overhead crane, moving coil
The hall — forming line
Fig. 05The hall — forming line
Strip accumulator before forming
Fig. 06Strip accumulator before forming
Rolls, up close
Fig. 07Rolls, up close
Three lines, three diameters2 inch3 inch4 inchdrawn to scale with each other
Coils under the skylights
Fig. 08Coils under the skylights

“Every length that leaves through this door has passed through dozens of hands.”

Kosar — Hall 01
The line in the dark of the hall
Fig. 09The line in the dark of the hall
Finished bundles, end of the hall
Fig. 10Finished bundles, end of the hall

06Contact & quote

Let'sbuild it.

Tell us the size, wall thickness and quantity you need — our sales team will get back to you with price and lead time.

Factory
Address — coming soon
Phone
Number — coming soon
Hours
Saturday to Thursday